With auto
sales booming in the first half of 1999 at more than 40% higher
than the last quarter, India seems to be in the midst of a domestic
automotive revolution but may miss a much greater global opportunity
offered by the world auto industry. The gross turnover of the auto
companies who are investing in India like Suzuki, GM, Ford, Mercedes-Benz,
Toyota, Fiat, Honda, Daewoo, Hyundai, Volvo, and their ancillaries,
will be about US $ 1200 billion (Rs. 5,160,000 Crores) or about
four times India's GDP. These companies and their vendors who are
investing some Rs. 40,000 Crores into their Indian projects are,
therefore, a bigger economic opportunity than any single nation
or commodity.
If India can export components and ancillaries to get just 1% of
their total imports, India would earn roughly Rs. 150,000 Crores
and more than double its present exports. At one stroke it could
solve many of India's economic ailments. And, the easy part is that
if Indian suppliers can find a way to meet the needs of one auto
company, they would be equally attractive for all the others as
well.
The world Auto industry make about 37 million cars, 18 million trucks
and busses and 20 million motorcycles and scooters a year. It is
the world's largest manufacturing industry. It was mainly the auto
industry that drove USA to prosperity in the 20th century. It was
also the main engine for the economic recovery of Germany, Japan
and Korea after their wars. In India, however, our political leaders
ignorant about industry and influenced by ideals of Gandhian simplicity
committed economic suicide by crushing India's infant auto industry
with excessive regulation and taxes.
What they did not realise was that a car is a phenomenal spinner
of indirect employment. Maruti Udyog Limited (MUL) has only 5000
employees making 3,50,000 cars a year. But there is a multiplier
of over 20 times more permanent jobs to support this production
in their raw materials and ancillaries as well as in the delivery,
service, spares, tyres, accessories, finances, lubes, fuel, etc.
Each permanent job also has a huge employment multiplier for those
who provide the salary earners with food, clothing, shelter and
other services. When a new auto plant is established in a backward
area like Surajpur in UP, or Sriperampudur in Tamilnadu, a few local
people get jobs but there is a much bigger mushrooming of tea shops,
stores, hotels, houses for rent, schools, butchers, bakers, tailors,
masons, carpenters, tent houses, etc.
It has been estimated that 17% of all jobs in America are directly
or indirectly connected to the auto industry. Australia understood
the significance of the auto industry in 1984 and created the post
of the PM's Special Automotive Envoy to spearhead their thrust to
reform their Auto sector. To boost the auto industry they have been
bringing down taxation from about 66% in steps every year to a target
of 10% and have significantly increased the exports of cars and
components despite liberalising imports. No car any longer belongs
to any country but are assembled with components from many.
This year, India will make 600,000 cars and off-roaders, 250,000
trucks and busses and 3.5 million 2-wheelers but this market would
be far bigger if the customers did not have to pay a crippling cascade
of customs, octroi, sales and other taxes. These add over 75% to
an average car's manufacturing cost. If the cumulative taxes were
at about 15-20 % as in many countries including Korea and Thailand,
the Indian market would grow phenomenally and spur huge economic,
technological and employment growth.
India attracts automakers because of its market potential and because
it is one of the very few developing countries that has a mature
steel Industry and the world auto Industry needs huge quantities
of high quality and high value castings, forgings, sheet metal,
gears, shafts and other parts. A German worker in a mildly polluting
and hazardous industry like a foundry for castings and forgings
earns about $50 to 60 per hour. He earns about $30 in USA and $15
to 18 in Korea. In India the cost is less than $1 an hour. But,
the customs duty on the CNC and other machines needed to shape these,
burdened by heavy customs and taxes, diminish the advantage. Most
auto-makers also like India because it has excellent engineers and
managers, communications in English and a level of legal comfort.
The world auto industry demands uncompromising precision in quality
and deliveries. India's factory practices and obsolete labour laws
make this difficult. Premier Automobiles Limited was crippled by
an unprincipled strike and the delay killed Peugeot's interest and
nearly ended Fiat's big project. If Pal-Peugeot, HM or Standard
Motors could have retrenched their surplus workers, new projects
would have created new jobs opportunities. India will have to make
conditions where managements can manage and workers have to work.
An urgent streamlining of obsolete labour laws is essential.
India's Auto policy also contains several unnecessarily restrictive
clauses. Many more auto companies would be interested in India if
we were more flexible about the indigenisation to 50% in 5 years
and 70% in 7 years which is becoming beyond the capabilities of
many luxury car makers who are not producing in sufficient volumes.
As long as they have to export cars or components to match their
imports indigenisation will be rapid.
If India cannot develop a seamless system to integrate the priorities
of all the many conflicting states, ministries and interest groups
it will miss a golden opportunity to vault quickly into a future
of huge opportunity. |