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Principle:
The four cylinder internal combustion engine,
during the four stroke cycle, converts the chemical energy stored
in their fuels into heat energy when fuel is burnt. The fuel
energy is converted into mechanical energy by the expansion
of gases against pistons. The pistons as a result undergo a
forward and backward motion. This forward
and backward motion moves a connecting
rod which in turn makes the crankshaft rotate. It is this rotatory
motion which passes through gears and finally makes the wheels
rotate.
The four stroke cycle |
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Induction
stroke:
The inlet valve is open, the exhaust valve closed. The piston
descends, inducing a flow of mixture. Soon after this stroke,
the inlet valve is closed. |
Compression
stroke :
Both inlet and exhaust valves are closed. The rising piston
compresses the mixture in the combustion chamber and compression
heat vaporises the mixture. |
Power
stroke:
Both valves remain closed. The compressed gas is ignited by
a spark from the spark-plug. Expansion of burning gas drives
the piston down. Exhaust valve opens. |
Exhaust
stroke:
The inlet valve is closed, and exhaust valve open. The piston
rises to expel burnt gases, inlet valve opens, exhaust valve
closes. Then the cycle restarts. |
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Arrows
indicate strokes of piston and related coloured lines show period
valves are open. |
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Pressure
on the piston causes it and the connecting rod to move downwards,
and rotate the crankshaft. Four cranks together complete the crankshaft;
each crank has a piston and connecting rod to turn it.
| Arrangement
of the Cranks |
A - Front end
for fitting pully or vibration damper
B - Web extension serves as balance weight
C - Journal of crankshaft rotates in a main bearing
D - Crankpin carries big-end of connecting rod linked
to piston
E - Flange to which flywheel is bolted |
Fig (A) |
With a four-cylinder
engine, a 180-degree crank-shaft, arranged as shown in Fig(A)
always is used. The crank arms for No.1 and 4 cylinders project
in the same direction, and the crank arms for No.2 and 3 cylinders
project from the opposite side of the crankshaft. In the four-cylinder
engine, No. 1 and 4 piston are always moving in the opposite
direction from pistons No.2 and 3 . This arrangement tends to
neutralize the primary inertia forces as, if the pistons are
equal in weight, they will balance each other and give good
primary mechanical balance. (Hence the angle between the pairs
of throws is 180 degrees.) |
| Firing
Order |
|
| Table
1 (American Standard) |
| Cylinder |
1 |
2 |
3 |
4 |
| 1st
revolution |
P |
E |
C |
I |
| E |
I |
P |
C |
| 2nd
revolution |
I |
C |
E |
P |
| C |
P |
I |
E |
| |
| Table
2 (Regular - The moving image above) |
| Cylinder |
1 |
2 |
3 |
4 |
| 1st
revolution |
P |
C |
E |
I |
| E |
P |
I |
C |
| 2nd
revolution |
I |
E |
C |
P |
| C |
I |
P |
E |
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Also
the Fig.(A) will help to explain the firing order of a four
cylinder engine. Firing order is the sequence in which the
spark-plugs ignites a series of single sparks per cylinder,
in the cylinders. As No 1 piston moves downward on power,
No 4 piston must move downward on induction; No 2 piston can
be moving upward on exhaust or compression and No 3 piston will
be moving upward on compression or exhaust. Table 1 shows
the power balance with No 2 piston on exhaust and No 3 piston
on compression. Table 2 shows the power balance rusulting
from No 2 piston moving upward on compression and No 3 on exhaust.
With either arrangement the power impulses are evenly distributed,
that is, they are 180 degrees apart. Each arrangement gives
a different firing order. That of table 1 gives a firing order
of 1-3-4-2 and that of table 2, a firing order of 1-2-4-3. American
four-cylinder passenger cars have standardized on a firing order
of 1-3-4-2. If the firing order were to be 1-2-3-4, the crankshaft
and engine mountings would be subjected to considerable stress
and vibration. |
| I - Induction Stroke, C - Compression Stroke, P - Power Stroke, E - Exhaust Stroke |
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